The Contact Process is a key industrial method for making sulphuric acid.
The overall reaction is:
\$\mathrm{SO2 + \tfrac{1}{2}O2 \;\;\xrightarrow{\,\text{Vulcanised catalyst}\,}\;\; SO_3}\$
To run this reaction you need two gases: sulphur dioxide (SO₂) and oxygen (O₂).
Below is a quick guide to where each gas comes from in the real world.
Exam tip: Remember that SO₂ is produced by burning sulphur or roasting sulphide ores, and O₂ is supplied directly from air. This is often asked in the “sources of reactants” question.
Analogy: Roasting is like baking a cake – the heat breaks bonds and releases a new ingredient (SO₂) into the air.
Oxygen is simply taken from the air that surrounds us. In the Contact Process, air is passed over the catalyst so that the O₂ can react with SO₂.
Exam tip: If asked “Where does the O₂ come from?” answer “From air” – no need to mention the 21 % composition, just that it’s supplied by the atmosphere.
| Step | Source / Process | Resulting Gas |
|---|---|---|
| 1 | Burning sulphur or roasting pyrite | \$\mathrm{SO_2}\$ |
| 2 | Air (21 % \$\mathrm{O_2}\$) | \$\mathrm{O_2}\$ |
| 3 | Catalytic converter (Vulcanised catalyst) | \$\mathrm{SO3}\$ (and back to \$\mathrm{SO2}\$ in equilibrium) |
Flashcard: Q: What are the two main sources of gases in the Contact Process?
A: SO₂ from burning sulphur or roasting sulfide ores, and O₂ from air.
Remember: the Contact Process is all about converting one gas into another using heat and a catalyst. Keep the sources in mind, and you’ll ace any question about the reaction setup.