Extraction of Iron from Hematite
In a blast furnace, iron ore (hematite, Fe2O3) is turned into molten iron by a series of chemical reactions. Below you’ll find the key symbol equations, a step‑by‑step walk‑through, and handy exam tips.
Step‑by‑Step Symbol Equations
| Step | Equation |
|---|
| (a) | \$C + O2 \rightarrow CO2\$ |
| (b) | \$C + CO_2 \rightarrow 2CO\$ |
| (c) | \$Fe2O3 + 3CO \rightarrow 2Fe + 3CO_2\$ |
| (d) | \$CaCO3 \rightarrow CaO + CO2\$ |
| (e) | \$CaO + SiO2 \rightarrow CaSiO3\$ |
What Happens in the Furnace?
- Carbon reacts with oxygen to form carbon dioxide (a). Think of it like a black soldier taking oxygen from the air.
- That CO₂ then reacts with more carbon to give carbon monoxide (b). CO is the real hero here because it can carry oxygen away from iron oxide.
- Carbon monoxide reduces hematite to iron metal (c). The iron oxide loses oxygen, leaving behind pure iron that sinks to the bottom of the furnace.
- Meanwhile, limestone (CaCO₃) decomposes to lime (CaO) and CO₂ (d). The lime helps clean up impurities.
- Finally, lime reacts with silica from the ore to form slag (CaSiO₃) (e). Slag floats on top of the molten iron and can be removed.
Exam Tip Box
- Always balance atoms on both sides of the equation.
- Remember that CO is the reducing agent that removes oxygen from Fe₂O₃.
- In the final equation (c), the number of CO molecules must match the oxygen atoms removed from Fe₂O₃.
- Check that the slag (CaSiO₃) is formed from CaO and SiO₂; this shows how impurities are removed.
- Use the symbol equations to quickly write the full balanced reaction if asked.
Analogy: The Iron Factory
Imagine the blast furnace as a giant iron factory:
- Carbon (C) is the delivery truck that brings CO₂ to the factory.
- CO₂ is the oxygen cargo that needs to be offloaded.
- CO is the special worker who removes oxygen from the iron ore.
- Fe₂O₃ is the raw iron ore waiting to be turned into metal.
- CaCO₃ is the cleaning agent that helps remove impurities.
- CaSiO₃ (slag) is the garbage that floats to the top and can be discarded.
By following these steps, the factory turns heavy, oxygen‑rich ore into light, pure iron ready for construction or manufacturing. ⚙️🏭