Describe the control technologies used in:
A control system continuously monitors a process, compares the measured output with a desired reference, and applies a corrective action. The basic feedback loop is expressed as:
$$e(t)=r(t)-y(t)$$
| Sensor Family | Physical Quantity | Typical Range & Accuracy | Common Calibration Method | Key Advantages / Disadvantages |
|---|---|---|---|---|
| Light / UV | Illuminance, UV intensity (lux, µW cm⁻²) | 0‑100 000 lux; ±5 % of reading | One‑point (reference lamp) or two‑point (dark & bright) | + Simple, low cost – – Sensitive to ageing, temperature drift |
| Temperature | Thermal temperature (°C/°F) | ‑40 °C to +125 °C; ±0.5 °C (thermistor) or ±0.1 °C (RTD) | Two‑point (ice‑water & boiling‑water) or multi‑point bath | + Wide range, inexpensive – – Self‑heating errors in high‑precision devices |
| Pressure | Gas or liquid pressure (Pa, bar) | 0‑10 bar; ±0.25 % of span (piezo‑resistive) | Zero‑point & span calibration with known pressures | + Direct measurement – – Temperature compensation often required |
| Humidity | Relative humidity (%) | 0‑100 %; ±2 % RH | Two‑point (dry & saturated salt solutions) | + Useful for HVAC – – Slow response at low temperatures |
| pH | Acidity/alkalinity (pH units) | 0‑14 pH; ±0.01 pH | Two‑point (pH 4 & pH 7 buffer solutions) | + High resolution – – Electrode drift, requires frequent cleaning |
| Gas (CO₂, CO, CH₄, etc.) | Concentration (ppm, %) | 0‑10 000 ppm; ±1 % of reading | Zero‑gas & span calibration with certified gas cylinders | + Selective sensors available – – Cross‑sensitivity to other gases |
| Sound | Acoustic pressure level (dB) | 30‑130 dB; ±1 dB | Reference sound source (e.g., 94 dB calibrator) | + Simple, inexpensive – – Highly dependent on microphone placement |
| Infrared (IR) | Heat radiation, proximity (µW cm⁻², distance) | 0‑10 m; ±2 % distance error | Black‑body source or calibrated distance target | + Non‑contact – – Affected by emissivity of target surfaces |
| Touch / Proximity | Contact or near‑field presence (binary) | ≤ 10 mm; response < 5 ms | Physical actuation of the sensor surface | + Fast response – – May be triggered by dust or moisture |
| Magnetic‑field | Magnetic flux density (µT, Gauss) | 0‑500 µT; ±1 % of reading | Reference magnet with known field strength | + Works through non‑magnetic barriers – – Sensitive to nearby ferrous objects |
| Ultrasonic / Radar | Distance, speed (via Doppler) (m, m s⁻¹) | 0.02‑5 m; ±1 % distance, ±0.1 m s⁻¹ speed | Measured distance to a flat target at known positions | + Good for short‑range detection – – Echo‑clutter in noisy environments |
| LiDAR | Laser‑based distance & 3‑D mapping (m, mm) | 0.1‑200 m; ±2 cm typical | Target boards at calibrated distances | + High resolution & range – – Expensive, affected by rain/fog |
| Sensor Family | Zero / Reference Point | Span / Full‑Scale Point | Frequency of Re‑calibration (Typical) |
|---|---|---|---|
| Light / UV | Dark (0 lux) | Standard lamp (e.g., 10 000 lux) | Annually or after firmware update |
| Temperature | Ice‑water (0 °C) | Boiling water (100 °C at 1 atm) | Every 6 months |
| Pressure | Atmospheric (0 bar gauge) | Known pressure source (e.g., 5 bar) | Yearly |
| Humidity | Dry salt (0 % RH) | Saturated salt (≈75 % RH) | Yearly |
| pH | pH 4 buffer | pH 7 buffer | Quarterly |
| Gas | Zero‑gas (N₂ or clean air) | Certified span gas (e.g., 1000 ppm CO₂) | Before each field deployment |
| Sound | Silence (0 dB) | 94 dB calibrator | Yearly |
| IR | Black‑body at 0 °C | Black‑body at 100 °C | Every 12 months |
| Touch / Proximity | No contact | Known distance (e.g., 5 mm) | Every 6 months |
| Magnetic‑field | Zero field (shielded area) | Reference magnet (e.g., 100 µT) | Yearly |
| Ultrasonic / Radar | Zero distance (sensor face) | Target at full‑scale distance | Every 12 months |
| LiDAR | Zero distance (sensor face) | Target at calibrated distance (e.g., 100 m) | Bi‑annual |
| Actuator Type | Movement / Energy Form | Typical Example | Mapped to Case Study |
|---|---|---|---|
| Linear (electric, pneumatic, hydraulic) | Straight‑line motion | Electric linear actuator – motorised window blind | Smart‑home (blind control) & Traffic‑light barrier (hydraulic lift) |
| Rotary (electric motor, stepper, servo) | Rotational motion | Servo motor – thermostat valve | Smart‑home (valve), Autonomous vehicle (steering motor) |
| Soft (electro‑active polymer, shape‑memory alloy) | Flexible deformation | Soft gripper on a robotic arm | Future smart‑home adaptive shading; prototype autonomous‑vehicle interior adjustments |
| Hydraulic | Fluid‑power generated force | Hydraulic ram – car‑park barrier | Traffic‑light system (barrier) & Autonomous‑vehicle active suspension (concept) |
| Pneumatic | Compressed‑air generated force | Air‑powered door‑closer | Traffic‑light pedestrian push‑button mechanism |
| Electric (solenoid, heating element) | Electromagnetic pull/push or resistive heating | Solenoid dead‑bolt lock | Smart‑home security; Traffic‑light signal head actuation (electromechanical) |
| Thermal (thermostatic valve) | Temperature‑controlled flow | Radiator valve in central heating | Smart‑home heating control |
| Magnetic (maglev, magnetic clutch) | Magnetic force or torque | Maglev train levitation | Autonomous‑vehicle magnetic‑brake prototype |
| Mechanical (gears, cams, levers) | Pure mechanical transmission | Cam‑operated valve | Traffic‑light timing cam; Smart‑home mechanical timer |
Typical latency requirement: seconds to minutes (e.g., thermostat response < 5 s, lighting < 200 ms).
Bandwidth: < 1 Mbps per node (most devices send small status packets).
Reliability target: 99.9 % uptime for security‑related devices.
IF (Time = 06:00) THEN
SetTargetTemp(21°C)
END IF
READ currentTemp FROM TempSensor
error = targetTemp - currentTemp
IF (error > 0.5) THEN
ACTIVATE heatingValve (open proportionally to error) // PWM to rotary actuator
ELSE IF (error < -0.5) THEN
DEACTIVATE heatingValve
END IF
// Feedback loop repeats every 5 seconds
Latency requirement: ≤ 1 s for detector‑to‑signal change; ≤ 3 s for adaptive network re‑optimisation.
Bandwidth: 10‑100 kbps per intersection (mostly status & control messages).
Reliability target: 99.99 % (failure leads to fail‑safe flashing mode).
Latency requirement: ≤ 50 ms for braking, ≤ 100 ms for steering, ≤ 200 ms for lane‑keep assistance.
Bandwidth: 10‑100 Mbps per vehicle (high‑definition camera streams, LiDAR point clouds).
Reliability target: 99.999 % for safety‑critical functions (ISO 26262 ASIL D).
loop every 20 ms
sensorData = fuse(LiDAR, radar, camera)
obstacles = detectObjects(sensorData)
IF (obstacle.distance < 2 m AND obstacle.relativeSpeed > 5 m/s) THEN
brakeCommand = computeBrakingForce(obstacle)
SEND brakeCommand TO electronicBrakeActuator // CAN‑bus message
END IF
end loop
| Aspect | Smart Home | Traffic‑Light System | Autonomous Vehicle |
|---|---|---|---|
| Primary Goal | Comfort, energy efficiency, security | Safe and efficient traffic flow | Self‑driving transport with high safety |
| Typical Sensors | Light/UV, temperature, humidity, motion, door contacts, gas, sound, IR | Inductive loops, video cameras, radar, infrared, acoustic | LiDAR, radar, cameras, ultrasonic, GNSS/INS, IR |
| Typical Actuators | Thermostat valve, motorised blinds, LED driver, solenoid lock | Electromechanical signal heads, pedestrian displays | Steering motor, drive‑by‑wire throttle, electronic brakes, indicators |
| Control Logic | Rule‑based schedules, AI optimisation, occupancy detection | Fixed‑time, actuated, adaptive network algorithms | Hybrid rule‑based + ML decision‑making across three layers |
| Communication Protocols | Wi‑Fi, Zigbee, Z‑Wave, Thread, BLE | DSRC, cellular IoT, fiber‑optic back‑haul | V2V, V2I, 5G, CAN/LIN bus |
| Safety Criticality | Low–medium (fire alarm, lock control) | High – intersection collision avoidance | Very high – passenger & public safety, real‑time fail‑safe |
| Latency Requirements | Seconds to minutes (energy optimisation) | Sub‑second to a few seconds (phase change) | ≤ 50 ms for braking, ≤ 100 ms for steering |
Control technologies follow the hierarchy sensors → processing → actuators → feedback. Mastery of the full sensor families, their calibration, and the mapping of actuator families to real‑world examples enables students to design reliable monitoring and control solutions for personal (smart home), public‑infrastructure (traffic lights) and advanced autonomous (vehicles) domains.
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