Explain the principle of operation of a simple iron-cored transformer

4.5.6 The Transformer

Objective

Explain the principle of operation of a simple iron‑cored transformer and describe its construction, performance relationships, real‑world uses and safety considerations (Cambridge IGCSE Physics 0625).

1. What is a Transformer?

  • A static electrical device that transfers electrical energy between two or more circuits by electromagnetic induction.
  • It changes the voltage level (step‑up or step‑down) while the frequency of the supplied AC remains unchanged.

2. Basic Construction

  • Iron core – provides a low‑reluctance path for the magnetic flux.
    It is built from thin, insulated laminations; the insulation breaks up circulating eddy currents, thereby reducing core (iron) losses and keeping the transformer cooler.
  • Primary winding – insulated copper wire that is connected to the input (source) voltage.
  • Secondary winding – insulated copper wire in which the transformed voltage is induced.
Simple iron‑cored transformer showing primary and secondary windings around a laminated iron core
Simple iron‑cored transformer (primary and secondary windings wrapped on a laminated core).

3. Principle of Operation

When an alternating current flows in the primary winding it creates a **time‑varying magnetic flux Φ** in the core. By Faraday’s law a changing flux that links a coil induces an electromotive force (emf) in that coil.

For a coil of N turns:

\[ \mathcal{E} = -N\frac{d\Phi}{dt} \]

Because the same core flux links both windings, the induced emfs are

\[ \mathcal{E}_p = -N_p\frac{d\Phi}{dt}, \qquad \mathcal{E}_s = -N_s\frac{d\Phi}{dt} \]

Dividing the two equations gives the **turns‑ratio relationship**:

\[ \frac{V_s}{V_p}= \frac{N_s}{N_p} \]

From this we can define the two practical cases:

  • If \(N_s > N_p\) the transformer is a step‑up (output voltage higher than input).
  • If \(N_s < N_p\) the transformer is a step‑down (output voltage lower than input).

4. Ideal‑Transformer Equations

  • Voltage ratio \(\displaystyle \frac{V_s}{V_p}= \frac{N_s}{N_p}\)
  • Current ratio \(\displaystyle \frac{I_s}{I_p}= \frac{N_p}{N_s}\)
  • Power conservation (ideal) \(V_p I_p = V_s I_s\) (assumes no losses)

5. Example Calculation – Step‑down Transformer

Given:

  • Primary turns \(N_p = 500\)
  • Secondary turns \(N_s = 200\)
  • Applied primary rms voltage \(V_p = 240\ \text{V}\)
  1. Secondary voltage \[ V_s = V_p\frac{N_s}{N_p}=240\ \text{V}\times\frac{200}{500}=96\ \text{V (rms)} \]
  2. If the secondary supplies a load drawing \(I_s = 2\ \text{A}\), the primary current is \[ I_p = I_s\frac{N_s}{N_p}=2\ \text{A}\times\frac{200}{500}=0.8\ \text{A} \]
  3. Apparent power (ideal) \[ P_{\text{in}} = V_p I_p = 240\ \text{V}\times0.8\ \text{A}=192\ \text{W} \] \[ P_{\text{out}} = V_s I_s = 96\ \text{V}\times2\ \text{A}=192\ \text{W} \] (Both are equal because the transformer is assumed ideal.)

6. Real‑World Losses

Loss Type Cause Typical Effect on Performance
Core (iron) losses Hysteresis + eddy currents (suppressed by laminated core) Consumes a few % of input power; produces heat in the core.
Copper (I²R) losses Resistance of the windings Proportional to the square of the current; appears as heat in the windings.
Leakage flux Flux that links only one winding Reduces voltage regulation; limits the maximum transferable power.

Quantitative illustration: A 100 W transformer with a total loss of 3 % delivers

\[ P_{\text{out}} = 100\ \text{W}\times(1-0.03)=97\ \text{W} \]

7. Voltage Regulation (Effect of Load)

When a load is connected, the secondary voltage falls slightly because of winding resistance and leakage flux. Regulation is defined as

\[ \text{Regulation (\%)} = \frac{V_{\text{no‑load}}-V_{\text{full‑load}}}{V_{\text{full‑load}}}\times 100\% \]

Worked example: A transformer has \(V_{\text{no‑load}} = 240\ \text{V}\) and \(V_{\text{full‑load}} = 230\ \text{V}\). \[ \text{Regulation} = \frac{240-230}{230}\times100\% \approx 4.3\% \] Thus the voltage drops by about 4 % under full load.

8. Typical Applications (Why the Transformer is Used)

Application Purpose (why a transformer is needed)
Step‑up transformers in high‑voltage power transmission Increase voltage to reduce I²R losses in long cables, allowing efficient bulk power transport.
Step‑down transformers in domestic lighting and appliances (e.g., 240 V → 12 V) Provide safe low‑voltage supply for low‑power devices and LED lamps.
Power supplies for electronic devices (phone chargers, TV sets) Convert mains voltage to a lower, regulated voltage suitable for sensitive electronics.
Isolation transformers in medical equipment Separate the user‑accessible circuit from the mains for safety, preventing electric shock.

9. Safety Notes

  • Never touch the primary winding while the transformer is energized. The primary is usually connected to mains voltage, which is lethal.
  • Never assume the secondary is safe. If the primary is still connected to a live source, a voltage is induced in the secondary and can cause shock.
  • Insulated windings prevent accidental contact.
  • Laminated cores keep eddy‑current heating low, reducing the risk of overheating.
  • Always disconnect the supply and discharge any stored energy before inspecting or modifying a transformer.

10. Simple Demonstration Experiment – “Induction in Action”

  1. Equipment: function generator (or low‑voltage AC source), two insulated copper coils (~50 turns each), digital voltmeter or galvanometer, wooden base, connecting leads.
  2. Setup:
    • Connect the first coil (primary) to the function generator.
    • Place the second coil (secondary) close to, but not electrically connected with, the primary.
    • Connect the voltmeter across the secondary coil.
  3. Procedure:
    • Set the generator to a sinusoidal output of 50 Hz (or 60 Hz) and a low voltage (e.g., 5 V rms).
    • Record the secondary voltage – a small AC voltage will be induced.
    • Increase the number of turns on the secondary or move the coils closer together; note the increase in induced voltage, confirming the turns‑ratio relationship.
    • Reverse the secondary leads; the polarity of the induced voltage reverses, demonstrating Lenz’s law.
  4. Data‑table template (students can copy into their notebook):
    Run Primary voltage (V rms) Primary turns (\(N_p\)) Secondary turns (\(N_s\)) Coil separation (cm) Secondary voltage (V rms)
    1
    2
    3
  5. Conclusion: The experiment shows that a changing magnetic flux produced by the primary induces an emf in the secondary, and that the magnitude of the induced emf is proportional to the number of turns – the fundamental principle of a transformer.

11. Summary Table – Ideal vs. Real Transformer

Parameter Ideal Transformer Real Transformer
Voltage ratio \(\displaystyle \frac{V_s}{V_p}= \frac{N_s}{N_p}\) Same, but small deviation due to regulation and losses.
Current ratio \(\displaystyle \frac{I_s}{I_p}= \frac{N_p}{N_s}\) Same, plus extra current to supply copper losses.
Power \(V_p I_p = V_s I_s\) (100 % efficient) Input power > output power; difference appears as heat (core + copper losses).
Efficiency 100 % Typically 95 %–99 % (depends on size, frequency, core material).
Frequency Unchanged (same as supply) Unchanged – the transformer does not alter frequency.

12. Key Points to Remember

  • The alternating primary current creates a changing magnetic flux in the iron core.
  • Both windings experience the same flux; the induced emf is proportional to the number of turns.
  • Voltage transformation follows the turns‑ratio; current transformation follows the inverse of the turns‑ratio.
  • In an ideal transformer, apparent power is conserved; real transformers lose a small fraction as heat (core + copper losses).
  • The output frequency is the same as the input frequency.
  • Safety: treat the primary as a live mains circuit, never touch the secondary while the primary is energized, and always disconnect before inspection.

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